How We Work
Surge protection device design service
Based on current standards, analyze product structure and design a surge protector that meets the requirements. Determine the protection components (MOV.TVS.GDT) of the surge protector, and clarify the protection object and protection level. After confirming the above, you can start the design from the inside out, including plastic parts, metal parts, circuit boards, etc.
After the design is completed and the drawings are confirmed, 3D printing of each component is carried out for preliminary trial assembly. If there are no obvious problems, the mold is developed. After the molds of each component are completed, the mold samples are tested, and the samples are assembled to analyze whether there are any problems with the coordination between the components. Optimize the design for existing problems, such as adjusting component parameters, improving circuit layout, etc. After the adjustments are completed, various tests are carried out at the Thor Lightning Protection Test Center. After the tests are qualified, mass production will be carried out. The entire process of designing and producing surge protectors is aimed at improving the protection effect and reliability of surge protectors.
Manufacturing products
- After receiving customer orders, we produce according to requirements to meet customer needs.
- Provide OEM services to help customers build their own brands.
- Semi-automatic welding equipment.
- The products produced comply with the EU ROHS directive.
Thor has been designing new products to meet the RoHS directive since 2006. Thor’s ongoing commitment to RoHS compliance includes continuing efforts to reduce the presence of hazardous substances in the design and manufacture of a growing number of popular products.
Quality Management
According to the ISO9001 quality management system, the reliability and stability of surge protector production are improved. According to the ISO9001 quality management system, quality management is continuously improved. By effectively analyzing and handling product quality problems, potential improvement points are found, and the production process is optimized to improve production efficiency. At the same time, the continuous improvement of the quality management system enables the company to remain adaptable in the ever-changing market environment. From product design, manufacturing to after-sales service, all aspects are committed to improving customer satisfaction. By implementing ISO9001, the company manages resources more effectively, optimizes processes, and reduces costs caused by quality problems and errors. This helps to reduce the cost of returns, rework and scrapping, and improve resource utilization. ISO9001 certification is to show customers and potential customers that the company attaches importance to and is committed to quality management.
Thor Low-Voltage Lightning Protection Testing Center
Surge protection devices are strictly inspected and tested before they are produced to ensure that their performance and quality meet the design requirements.
Surge protectors are subjected to various surge impact tests in a laboratory environment, including surge impacts of different voltage amplitudes, waveforms, and frequencies, to verify their protection capabilities and reliability.
Laboratory A
Simulated lightning impact test bench (capable of meeting T2:120KA/T1:25KA)
Laboratory B
Simulated lightning impact test bench (capable of meeting T2:100KA)
Pressure sensitivity test
Semi-automatic factory inspection pressure sensitive tester
By simulating lightning stroke testing, the product’s ability to withstand lightning current can be verified. It can guarantee the most reliable and safe high-quality products for users.
By simulating lightning stroke testing, the product’s ability to withstand lightning current can be verified. It can guarantee the most reliable and safe high-quality products for users.
- Accurately set the positive and negative tolerances for voltage and leakage current
- Supporting fixtures to improve testing efficiency
- If the detection data exceeds the set range, there is an alarm warning function
- MOV 100% factory inspection
Installation and maintenance guide
Provide surge protection device installation guide. The installation of surge protectors requires careful planning, strict operation, and compliance with safety and technical requirements.
Provide surge protection device maintenance guide. Through regular inspection, cleaning and maintenance, performance testing, timely replacement and compliance with precautions, surge protectors can be effectively maintained and their service life can be extended.。
After-sales service
The after-sales service of surge protectors is an important part of protecting the rights and interests of customers. The company’s after-sales service policy aims to quickly resolve problems encountered by manufacturers or sellers during use.
